Product Overview
EV charging enclosure projects are manufactured from customer drawings for charging equipment, power-electronics assemblies and related electrical systems that require custom sheet metal housings and cabinet structures.
XHX Metal manufactures custom sheet-metal EV charging enclosures for EVSE manufacturers, charging-network operators, infrastructure integrators and electrical-equipment builders. We fabricate the robust mechanical housing and pedestals that protect charging modules, power electronics, connectors, cable-management systems and user interfaces.
Based in Dongguan, XHX Metal operates a 2,000 sqm fabrication facility with CNC bending, TIG/MIG/laser welding, automated deburring and CNC machining capability. These processes support prototype and repeat production of charger panels, pedestal frames, mounting kits, weather-resistant doors and custom assemblies.
EV Charging Enclosure Options
An EV charging enclosure should be specified around the intended charging level, hardware layout, installation site and environmental protection requirements. XHX Metal can fabricate the mechanical housing after reviewing drawings, 3D models and the mounting requirements provided by the project team.
- Wall-mount charging enclosures (Wall-boxes) for residential garages, workplace parking and compact charging units.
- Freestanding charging pedestals for public parking lots, street-side charging and multi-port charging stations.
- Rapid-charger (DC Fast Charger) housings with project-defined ventilation, cable-routing and large-component mounting features.
- Custom pedestal bases, plinths, cable-holsters, front panels with display cutouts and accessory sheet-metal components.
Applications of EV Charging Enclosures
EV charging enclosures are used wherever vehicle-charging hardware requires environmental protection and stable mounting. The electrical configuration differs by charging level, while the enclosure must support access, cable management and the project-defined weather-sealing strategy.
Public and On-Street Charging Stations
For charging units installed in public areas, a robust pedestal enclosure provides a secure mechanical platform for components. We can fabricate frames, panels and mounting interfaces around approved dimensions and anti-vandalism requirements.
Commercial and Workplace Parking
Workplace charging units often require organized mounting for multiple connectors and organized cable-entry plates. XHX Metal provides the sheet-metal housing and mechanical subassemblies for the specified equipment layout.
Residential and Multi-Family Complexes
Compact wall-mount or slim pedestal enclosures are suitable for private garages or shared residential parking. Custom dimensions, front-panel features and mounting kits can be coordinated with the installation drawings before fabrication.
Fleet Charging Infrastructure
Logistics fleets and commercial depots often require heavy-duty charging housings that can withstand industrial environments. We support fabrication of enclosures, frames and assembly-ready parts according to the customer’s mechanical design.
Service Stations and Highway Charging
High-power DC chargers at highway stops require enclosures with specific airflow paths and robust structural frames. We can build to the specified layout and thermal management constraints.
OEM Charging Station Products
EVSE OEMs can use custom enclosure designs to match their internal hardware, branding and production plan. XHX Metal supplies the fabricated metal construction; electronic design and product validation remain with the OEM.
Why Choose XHX Metal for EV Charging Enclosure Fabrication?
DFM Support for Outdoor Durability
We review drawings from a manufacturing perspective and can flag details such as bend allowances, sealing-surface geometry, weld access and assembly sequence to improve production and outdoor performance.
Precision Sheet-Metal Processing
fiber laser cutting machines, CNC bending and automated deburring support repeatable parts for charger covers, pedestals, cable holsters and internal structural frames.
Welding and Assembly-Ready Construction
TIG, MIG and laser welding are available for pedestal frames, bases and welded subassemblies. We can also prepare mounting holes, PEM hardware locations, cable-entry plates and assembly features according to supplied drawings.
Project-Specific Mechanical Customization
XHX Metal can customize enclosure dimensions, sheet thickness, cutout locations, ventilation patterns, mounting interfaces and surface-finish requirements (such as outdoor powder coating). Electrical specifications remain with the designer.
Scalable OEM Manufacturing
With a 2,000 sqm factory and an approximately 30-person team, we support prototype, pilot and repeat-order enclosure fabrication for OEM, integrator and equipment-builder customers.
Enclosure Types: Wall-mount vs. Pedestal vs. DC Station
| Type | Best for | Mechanical enclosure focus |
| Wall-mount housing | Private garage or indoor workplace parking | Compact sealing, lightweight construction and mounting brackets |
| Charging pedestal | Public parking or open street-side locations | Robust base, dual-access doors, weather protection and cable holsters |
| Rapid DC station | Highway stations or large fleet depots | Large-component mounting, structural frames and specific ventilation paths |
Charger power rating, connector type and cable length are determined by the EVSE designer. The enclosure type should be chosen after confirming the mechanical layout, installation site and required IP protection level.
How to Specify the Right EV Charging Enclosure
Before requesting a quotation, provide as much mechanical and installation information as possible. This allows the enclosure to be designed for manufacturability and for the intended environment.
- Target enclosure or pedestal dimensions, including footprint and usable height.
- Equipment layout, mounting-hole pattern, cable-entry direction and required internal brackets.
- Panel cutouts for connectors, displays, RFID readers, emergency stops or cable-management features.
- Environmental requirements, including IP protection rating, corrosion-resistance and ventilation needs.
- Required service access, removable panels, mounting-rail interfaces and labeling areas.
- Installation method (floor anchoring, wall mounting or pole mounting) and base requirements.
- Prototype quantity, target production volume and future repeat-order plan.
For outdoor charging equipment, the product-design team should validate sealing performance, thermal management, fire-safety and grounding requirements before the mechanical design is released for production.
Custom EV Charging Enclosure Solutions
XHX Metal is a sheet-metal fabrication partner, not an electrical charger supplier. We manufacture custom EV charging enclosures for customers that have already defined the electronic architecture and mechanical requirements. Typical deliverables include welded frames, pedestals, enclosure covers, front and rear panels, mounting plates and assembly-ready hardware locations.
Whether the project needs a compact wall-box housing, a dual-port charging pedestal or a large DC station enclosure, our team can review 2D drawings, 3D models or a clear mechanical requirement list and provide fabrication-oriented feedback.
FAQ: EV Charging Enclosures
What is an EV charging enclosure?
An EV charging enclosure is the mechanical housing that supports and protects a charging station’s internal electronic components. Its design includes mounting features, access panels, ventilation, cable routes and environmental sealing for outdoor use.
What is the difference between a pedestal and a wall-mount enclosure?
A wall-mount housing is designed for attachment to vertical surfaces, while a pedestal is a freestanding structure with a robust base for floor anchoring. The choice depends on the installation site and available space.
What IP protection levels can XHX Metal support?
We fabricate sheet-metal enclosures according to approved designs. While the final IP rating depends on the customer’s sealing design and overall assembly, we support fabrication of parts with tight tolerances and sealing-surface features for high protection requirements.
Can a custom charging enclosure include branding and cutout features?
Yes. We can fabricate customer-defined cutouts for displays, connectors and logos, as well as specific ventilation patterns. Surface finish requirements like outdoor powder coating can also be customized based on your design.
Can EV charging enclosures be customized for different cable types?
Yes. We can customize cable-entry plates, holster brackets and internal cable-management features based on your specified cable diameter and connector type.
Request a Custom EV Charging Enclosure Quote
Send your drawings, 3D files, target quantity and installation requirements to sales01@xinghaoxin.com. You can also visit XHX Metal to learn more about our custom sheet-metal fabrication capabilities.
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